DIY Kayak Storage Cart- Need to Know Everything

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Hey there, fellow kayak enthusiasts! If you’re anything like me, you know how important it is to take care of your precious vessel when it’s not in use. One of the best ways to do that is with a proper storage solution. In this article, I’ll walk you through the process of creating your very own DIY kayak storage cart. Not only will this save you money, but it will also give you the satisfaction of knowing that you built it yourself. So let’s get started!

diy kayak storage cart

The Importance of Proper Kayak Storage

Before we dive into the nitty-gritty of building your storage cart, it’s worth discussing why proper kayak storage is essential. Storing your kayak on a cart helps protect it from damage due to UV exposure, harsh weather, and potential accidents. Plus, a storage cart makes it easier to transport your kayak, saving your back from heavy lifting. Now that we’ve covered the basics, let’s talk about the tools and materials you’ll need.

Necessary Tools and Materials


To build your DIY kayak storage cart, you’ll need the following tools:

  1. Tape measure
  2. PVC pipe cutter or hacksaw
  3. PVC pipe cement
  4. Sandpaper
  5. Drill with appropriate bits


Gather these materials before starting your project:

  1. PVC pipes (1.5-inch diameter)
  2. PVC elbows, T-joints, and end caps
  3. Two wheels (8 to 10 inches in diameter)
  4. Axle rod (length depends on the width of your kayak)
  5. Foam pool noodles or pipe insulation
  6. Heavy-duty straps

Step-by-Step Instructions for Building Your Kayak Storage Cart

Step 1: Measure and Cut the PVC Pipes

First, measure your kayak’s width and determine the desired height of your storage cart. Using these measurements, cut your PVC pipes accordingly. You’ll need two long pieces for the sides, two shorter pieces for the width, and four pieces for the legs. Don’t forget to sand the edges to remove any burrs!

Step 2: Assemble the Frame

Next, connect your PVC pipes using the elbows, T-joints, and end caps. Make sure to use PVC cement on each joint to ensure a sturdy and durable cart. When assembling, start by building the base, then add the legs and top crossbar. Double-check that all connections are secure, and let the cement dry according to the manufacturer’s instructions.

Step 3: Attach the Wheels

Once the frame is assembled, it’s time to add the wheels. First, measure and mark the center of the axle rod. Next, drill holes through the PVC end caps at the bottom of the legs for the axle. Slide the axle rod through the holes and secure the wheels on each end. You may need to add washers and nuts to keep the wheels in place.

Step 4: Add Padding

Add padding to the top crossbar to protect your kayak from scratches and dents. You can use foam pool noodles or pipe insulation for this purpose. Cut the padding to the length of the crossbar and make a slit along one side. Slide the padding onto the crossbar, making sure it fits snugly.

Step 5: Secure the Kayak with Straps

Finally, it’s time to secure your kayak to the storage cart. Place your kayak on the cart with the hull facing down. Use heavy-duty straps to secure the kayak to the frame, ensuring it’s tight but not overly constricting.

Additional Tips for a Successful DIY Project

  1. Always measure twice and cut once to avoid mistakes.
  2. Customize your cart by painting the PVC pipes or adding decals.
  3. If you plan on transporting your kayak over rough terrain, consider using inflatable wheels for a smoother ride.

Benefits of Using a DIY Kayak Storage Cart

  1. Cost savings: Building your storage cart is generally more affordable than purchasing a pre-made one.
  2. Customization: You can adjust the size and design to fit your specific needs and preferences.
  3. Sense of accomplishment: There’s nothing quite like the satisfaction of completing a DIY project and knowing you did it yourself.
diy kayak storage cart

Maintaining Your Kayak Storage Cart

To ensure the longevity of your storage cart, make sure to clean and inspect it regularly. Check for any signs of wear or damage, especially on the wheels and PVC joints. Replace any worn or damaged parts as needed.

Alternatives to DIY Kayak Storage Carts

If a DIY project isn’t your cup of tea, plenty of pre-made kayak storage carts are available for purchase. If space is limited, you can also consider wall-mounted or ceiling-mounted kayak storage racks.


Can I use a different type of pipe material instead of PVC?

Yes, you can use other materials like metal or wood, but PVC is lightweight, affordable, and easy to work with, making it a popular choice.

What size wheels should I use for my kayak storage cart?

Wheels between 8 and 10 inches in diameter are suitable for most carts. Consider the terrain on which you’ll be transporting your kayak when choosing wheel size and type.

How much weight can a DIY kayak storage cart hold?

The weight capacity depends on the materials and construction. A well-built PVC cart should support most kayaks but always test the cart with your kayak’s weight before use.

Can I use this cart for other types of watercraft?

Yes, as long as the watercraft fits securely on the cart and doesn’t exceed the weight capacity, it can be used for other vessels like paddleboards or canoes.

Do I need any special skills to build a DIY kayak storage cart?

Basic DIY skills, such as measuring, cutting, and assembling, are all you need to build a kayak storage cart. Just follow the step-by-step instructions, and you’ll have your very own cart in no time.


Building your DIY kayak storage cart is an affordable and rewarding way to protect and transport your kayak. With the right tools, materials, and instructions, you’ll have a custom storage solution in no time. Just remember to maintain your cart and consider alternatives if a DIY project isn’t for you. Now get out there and enjoy the water!

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